What is Regeneration?

Teach Me Please! Ms. Ori
Teach Me Please! Ms. Ori

This column introduces the mechanism of regeneration and the role of regeneration resistors, along with the structure of brushless motors.

  • Mr. Vex

    Ms. Ori!

  • Ms. Ori

    Oh, Vex!? You look different, did you change your hairstyle or something…?

  • Mr. Vex

    Wow, as expected, Ms. Ori! You noticed well. As of April, it's been 2 years since I joined the company, and I feel like I need to work even harder.
    So firstly, please tell me a little bit about it. A customer asked me, "I'm using a brushless motor, when do I use a regeneration resistor?" How should I explain it?

  • Ms. Ori

    Let’s see. First of all, Vex, can you explain what regeneration is?

Regeneration

  • Mr. Vex

    Let me see, I think I've heard that it occurs during gravitational operations.

  • Ms. Ori

    Sometimes gravitational operations is called regeneration operations.
    Look at the illustration below. In Figure B, it is moving downward, so it's called a gravitational operation.
    The reason why gravitational operations are called regeneration operations is because regenerative power is generated during gravitational operations.

    Gravitational Operation Image
    Gravitational Operation Image
  • Mr. Vex

    Regenerative power?

  • Ms. Ori

    The reason regenerative power is generated during gravitational operations is because of the motor structure. Do you know what the structure of a brushless motor is like, Vex?

  • Mr. Vex

    I thought the rotor had permanent magnets built into it, and the stator was an electromagnet that rotated the rotor by reversing the north and south poles.

    Structure of Brushless Motor
    Structure of Brushless Motor
  • Ms. Ori

    That's right. In other words, the brushless motor tries to maintain the setting speed by reversing the polarity of the electromagnets in the stator one after another. That's why stable speed control is possible even in gravitational operation. However, the shaft of the motor will be pulled by gravity and rotated somewhat during gravitational operation. Then the permanent magnets in the rotor turn into a generator, and the motor generates reverse voltage to the driver. The power generated at this time is called "regenerative power," and if the driver is not capable of absorbing this power, it will be damaged during gravitational operation.

  • Mr. Vex

    I see! Even if stable speed control is possible, it is useless if the driver is corrupted.

Role of Regeneration Resistor

  • Ms. Ori

    Yes! That's why you need regeneration resistors.
    By connecting a regeneration resistor to the driver, it dissipates the regenerative power that the driver can't absorb as thermal energy.
    There is a limit to the amount of power that can be dissipated, though, so you need to calculate* how much regenerative power will be generated based on torque, rotation speed, operating time, operating cycle, and other factors.

  • Mr. Vex

    Oh, I see. Whether you use a regeneration resistor or not depends on the operating conditions of customers! Then, I will try to explain! Thank you very much!

  • *This formula can be found in the "Vertical Operation (Gravitational Operation)" section of the catalog (BXII Series and BLE2 Series Brushless Motors).

Key Points of This Contents

Regeneration

This is the power generated when the rotor is turned in the opposite direction.
Gravitational operations performed with a driver that can't absorb regenerative power may result in damage.

Role of Regeneration Resistor

Since gravitational operations with a driver that can't absorb regenerative power may result in damage, the regeneration resistor dissipates the power as thermal energy.

  • Updated with the latest information on May 2023.

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